CUMMINS ISL05 – 400HP
2006 – 2007
Belts
Water Pump & Alternator – (Cummins) 3289930
Air Conditioner Compressor ——- (Gates) 9476
——————————————— (Dayco) 17476
Hydraulic Pump——————- (Gates) K080465
Filters
Air Filter ————————Donaldson P14-8043
————————————Fleetguard AF1838M
Primary Fuel Filter ————Fleetguard FS1003
Secondary Fuel Filter ——- Fleetguard FF5488
Oil Filter ————————–Fleetguard LF9009
Transmission Filter Kit ———Allison 29526898
Hydro-Hot———————————GAR-BAR-R
Vehicle Systems———————–FLE-120-100
Hoses
Upper Radiator Hose
Engine End ———————————–P35535
Radiator End———————————-P37548
——————————————- (Gates) 23562
Lower Radiator Hose
Radiator End———————————-P35980
Ell, Engine End – 2 1/4″ molded———P33614
Bypass Hose
Engine End ———————————–P06415
Cooler Hose
In ————————————————-P37298
—————————————— (Gates) 21472
Out ———————————————-P37267
—————————————— (Gates) 21400
Fluids
Oil—————————————————— 26 Qts
Use SAE Grade 15w40, API designation CI-4. SAE Grade 15w40 should be used for ambients +5°F and up. For consistent ambients below +5°F consult your Cummins “Operation and Maintenance Manual.”
Transmission —————————Transynd — 5 gl
Rear Axle – API Gear Oil GL-5, 85w140 – Dana 28 pts. Use API Gear Oil, GL-5, 85w140 for ambient temperatures consistently above -10°F. For temperatures consistently below -10°F, consult your Dana, “Roadranger Lubrication Manual”
Cooling System -Extended Life Coolant ——-15 gl. Use Extended Life Coolant/Antifreeze only
Hydraulic System –
— SAE Grade 15w40 motor oil —————- 23 qts
Replace filter and fluid every 25,000 miles. Use SAE Grade 15w40 motor oil, API designation CD, CD-II, or CE. Other symbols may appear in conjunction with the above.
Front Axle King Pins: Make sure tires touch the ground. DO NOT RAISE THE VEHICLE. Lubricate the kingpins through the grease fittings on the top and bottom of the knuckle. Apply lubricant until new lubricant comes from the thrust bearing seal and the upper shim pack.
All other fittings: May be lubricated in any position.
Automatic Adjusters on disc brakes: Lubrication should be left to qualified personnel.
CUMMINS ISM02 500hp
2006
Belts
Alternator (Cummins) ————- (Cummins) 3290155
A/C Compressor——————–(Cummins) 3288724
Filters
Air Filter—————————— Donaldson P14-8043
——————————————Fleetguard AF1838M
Coolant Filter ————————Fleetguard WF2027
Primary Fuel Filter –#6340 — #6364 Racor S3230P
Secondary Fuel Filter ————–Fleetguard FS1282
Oil Filter———————————Fleetguard LF9001
Transmission Filter Kit————— Allison 29526898
Aquahot Fuel Filter——————————-Gar-Bar R
Vehicle Systems —————————-FLE-120-100
Hoses
Upper Radiator Hose
Ell Engine End——————— 2 1/4″ x 16″ -P33614
Radiator End —————————————- P33614
Lower Radiator Hose
Radiator End —————————————- P35980
Engine End (water pump)———————— P37548
—————————————————(Gates) 23562
Bypass Hose ————————- 1″ x 10′ -P7000447
——————————————— (Gates) 4230-0150
Cooler Hose
In ——————————————————— P37298
—————————————————-(Gates) 21472
Out —————————————————— P37267
—————————————————(Gates) 21400
Fluids
Oil—————————————————- 36 -38 Qts
Transmission ——————————–Transynd – 7 gl
Aquahot ————————– Camco 15.5 gl (approx)
Rear Axle – API Gear Oil GL-5, 85w140 —– 28 pints
Cooling System -Extended Life Coolant ———-15 gl
Hydraulic System –
— SAE Grade 15w40 motor oil —————– 24.5 qts
CUMMINS ISX02 525hp
2006
Belts
Alternator (Cummins) ———- (Cummins) 3100189
———————————————(Gates) K120911
A/C Compressor (6340) ——-(Cummins) 3682687
A/C Compressor (6347) ——-(Cummins) 3682684
———————————————(Gates) K060637
Filters
Air Filter————————– Donaldson P14-8043
————————————–Fleetguard AF1838M
Coolant Filter ——————–Fleetguard WF2127
Primary Fuel Filter ————Fleetguard WF19765
Secondary Fuel Filter ———-Fleetguard FF2200
Oil Filter—————————–Fleetguard LF9001
Transmission Filter Kit———— Allison 29526898
Hydraulic Filter ———————Shroeder 14VZ10
Hoses
Upper Radiator Hose
Ell Engine End————– 2 1/2″ x 16″ -P35980
Radiator End ——————————— P37548
Lower Radiator Hose
Radiator End ——————————— P37548
Engine End (water pump)—————– P37548
——————————————–(Gates) 23562
Bypass Hose ——————- 1″ x 10′ -P7000447
————————————- (Gates) 4230-0150
Cooler Hose
In ————————————————- P37298
——————————————–(Gates) 21472
Out ———————————————– P37267
——————————————–(Gates) 21400
Fluids
Oil————————————————- 48 Qts
Transmission ———————–Transynd – 7 gl
Aquahot —————– Camco 15.5 gl (approx)
Rear Axle – API Gear Oil GL-5, 85w140 – 28 pints
Cooling System -Extended Life Coolant -15 gl
Hydraulic System –
— SAE Grade 15w40 motor oil ——- 24.5 qts
CUMMINS ISL03 – 400HP U270 – U295
2005
Belts
Water Pump & Alternator ——- (Gates)K080690
————————————-(Cummins) 3289257
Air Conditioner Compressor ——- (Gates) 9476
——————————————– (Dayco) 17476
Hydraulic Pump——————- (Gates) K080465
Filters
Air Filter ————————Donaldson P14-8043
————————————Fleetguard AF1838M
Primary Fuel Filter ————Fleetguard FS1003
Secondary Fuel Filter ——- Fleetguard FF5488
Oil Filter ————————–Fleetguard LF9009
Transmission Filter Kit ———Allison 29526898
Hydro-Hot———————————-Racor R12T
Hoses
Upper Radiator Hose
Engine End ———————————–P35535
Radiator End———————————-P37548
—————————————— (Gates) 23562
Lower Radiator Hose
Radiator End———————————-P35980
Ell, Engine End – 2 1/4″ molded———-P33614
Bypass Hose
Engine End ———————————–P06415
Cooler Hose
In ————————————————-P37298
—————————————— (Gates) 21472
Out ———————————————-P37267
—————————————— (Gates) 21400
Fluids
Oil—————————————————— 26 Qts
Transmission —————————Transynd — 5 gl
Rear Axle – API Gear Oil GL-5, 85w140 –
Meritor 32 pints before 6310 – Dana 28 after 6309
Cooling System -Extended Life Coolant ——-15 gl
Hydraulic System –
— SAE Grade 15w40 motor oil —————- 23 qts
CUMMINS ISM02 450hp U320
2005
Belts
Alternator (Cummins) ———-(Cummins) 3290155
Air Conditioner Compressor (Cummins) 3288724
Filters: Cummins Cross Reference
Air Filter————————— Donaldson P14-8043
—————————————-Fleetguard AF1838M
Coolant Filter – Chemical Additive: NONE
Largest OD: 93.73 mm (3.69 in) Overall Height: 138 mm (5.433 in) Thread Size: 11/16-16 UN-2B
—————————————–Fleetguard WF2123
——————————————Cummins 3098690
—————————————————-NAPA 4084
Primary Fuel Filter ———————–Racor S3230P
Secondary Fuel Filter ————Fleetguard FS1282
Oil Filter——————————-Fleetguard LF9001 – Replaced by LF9080
Transmission Filter Kit————- Allison 29526898
Gold 4 inch Filter———————Allison 29540494
Gold 2 inch Filter———————Allison 29540493
High Capacity 4 inch Filter——–Allison 29545779
High Capacity 2 inch Filter——–Allison 29545776
Aqua-Hot Fuel Filter ———————–Racor R12T
Hoses
Upper Radiator Hose
Ell Engine End—————— 2 1/4″ x 16″ -P33614
Radiator End ————————————- P33614
Lower Radiator Hose
Radiator End ————————————- P35980
Engine End (water pump)——————— P37548
————————————————(Gates) 23562
Bypass Hose ———————- 1″ x 10′ -P7000447
—————————————– (Gates) 4230-0150
Cooler Hose
In —————————————————– P37298
————————————————(Gates) 21472
Out ————————————————— P37267
————————————————(Gates) 21400
Cummins ISC 8.3 – 350hp – U270 – U295
2001
Belts
Water Pump & Alternator —— (1) (Gates) K080680
——————————————(Cummins)3911620
Air Conditioner Compressor ——- (1) (Gates) 9476
————————————————-(Dayco) 17476
Hydraulic Pump——————- (1) (Gates) K080465
——————————————-(NAPA) 25-060450
Filters
Air Filter —————————–Donaldson P14-8043
——————————————Fleetguard AF1838M
Coolant Filter———————(1) Fleetguard WF2077
Primary Fuel Filter ——————– (1) RACOR R90P
Secondary Fuel Filter ——– (1) Cummins) 3800394
Oil Filter —————————-(1) Fleetguard LF3000
Transmission Filter Kit ———- (1) Allison 29526898
Hoses
Upper Radiator Hose
Engine End —————————————— P35535
Radiator End—————————————–P37548
————————————————–(Gates) 23562
Lower Radiator Hose
Radiator End—————————————- P35980
E11, Engine End 2 1/4″ molded—————-P33614
Bypass Hose
Engine End ——————————————P06160
———————————————-Gates 4230-0135
Cooler Hose
In ——————————————————–P37298
—————————————————-Gates 21472
Out——————————————————P37267
———————————————(1) (Gates) 21400
Fluids:
Oil—————————————————— 20 Qts
Transmission —————————Transynd — 5 gl
Rear Axle – API Gear Oil GL-5, 85w140 – 32 pints
Cooling System -Extended Life Coolant ——-15 gl
Hydraulic System –
— SAE Grade 15w40 motor oil —————- 23 qts
Service Intervals
Engine Oil & Filters:
Change every 10,000 miles or 6 months, whichever comes first.
(See Owners Manual for extended mileage intervals, but oil must be changed every 6 months regardless of mileage.) Use SAE 15w 40 API CE or CF-4
Fuel Filters: Every 6,000 miles
Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Use Dexron II
Cooling System: Clean, flush, & refill every 2 years. Use pre-charge cooling system additive elements/filters. Have DCA level in coolant tested at every oil change
Coolant Filter: Supplemental additive element at each oil change.
Rear Axle: Initial at 1,000 miles, then yearly SAE 85W140 – API GL-5
Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.
CUMMINS M11 450hp U320
1999
Belts
Alternator (Cummins) ———- (Gates) KO50340
————————————-(Cummins) 3028521
Air Conditioner Compressor ——- (Gates) 9440
——————————————–(Dayco) 17440
Filters:
Air Filter———————– Donaldson P14-8043
———————————–Fleetguard AF1838M
Coolant Filter ——————Fleetguard WF2123
Primary Fuel Filter ——————-WINN 200200
Secondary Fuel Filter ——–Fleetguard FS1000
Oil Filter————————–Fleetguard LF1000
Hydraulic Filters————–Donaldson 84101B
Transmission Filter Kit——— Allison 29526898
Gold 4 inch Filter————-Allison 29540494
Gold 2 inch Filter————-Allison 29540493
High Capacity 4 inch Filter—-Allison 29545779
High Capacity 2 inch Filter—-Allison 29545776
Hoses
Upper Radiator Hose
Ell Engine End————– 2 1/4″ x 16″ -P33614
Radiator End ——————————— P37548
——————————————-(Gates) 23562
Lower Radiator Hose
Radiator End ——————————— P37548
——————————————–(Gates) 23562
Engine End (water pump)—————– P37548
——————————————–(Gates) 23562
Bypass Hose ——————– 1″ x 7′ -P7000447
————————————- (Gates) 4230-0150
Cooler Hose
In ————————————————- P37298
——————————————–(Gates) 21472
Out ———————————————– P37267
——————————————–(Gates) 21400
Fluids
Oil———————————————————————————–36 – 38 Qts
Transmission ——-Dexron II or Dexron II / Mercon for ambient temperatures
-30°F and up —– 7 gl
Rear Axle – API Gear Oil GL-5, 85w140 ———————————– 32 pints
Cooling System -Extended Life Coolant —————————————16 gl
Hydraulic System — SAE Grade 15w40 motor oil ——————— 24.5 qts
Service Intervals
Change every 10,000 miles or 6 months, whichever comes first.
(See Owners Manual for extended mileage intervals, but the oil must be changed every 6 months regardless of mileage.) Use SAE 15w 40 API CE or CF-4
Fuel Filters: Every 6,000 miles
Allison Transmission recommends that customers use fluid analysis as the primary method for determining fluid change intervals. In the absence of a fluid analysis program, the fluid change intervals listed below should be used.
Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Use Dexron II
Cooling System: Clean, flush, & refill every 2 years. Use pre-charge cooling system additive elements/filters. Have DCA level in coolant tested at every oil change
Coolant Filter: Supplemental additive element at each oil change.
Rear Axle: Initial at 1,000 miles, then yearly SAE 85W140 – API GL-5
Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.
CUMMINS C8.3 – 325HP U270 – U295
1998
Belts
Water Pump & Alternator — (1) (Gates) K080605
—————————————(NAPA) 25-080605
Air Conditioner Compressor — (1) (Gates) 9465
——————————————-(NAPA) 25-9465
Hydraulic Pump————— (1) (Gates) K080465
—————————————(NAPA) 25-080465
Idler/belt tensioner———————(Gates) 38504
Filters
Air Filter ———————–Donaldson P14-8043
Coolant Filter————–(1) Fleetguard WF2071
Primary Fuel Filter ———— (1) RACOR S3202
———————————————-(NAPA) 3442
Secondary Fuel Filter — (1) Fleetguard FS1251
———————————————-(NAPA) 3472
Oil Filter ———————(1) Fleetguard LF3000
Transmission Filter Kit —- (1) Allison 29506337
Hoses
Upper Radiator Hose
Engine End ————————————— SC72044
Radiator End————————————– SC72043
Lower Radiator Hose
Radiator End————————————- SC72037
E11, Engine End 2″ molded –(Cummins) 3909389
Bypass Hose
Engine End —————————–(1) (Gates) 21729
Cooler Hose
In ——————————————-(1) (Gates) 21472
Out —————————————-(1) (Gates) 21400
Fluids
Oil—————————————————— 20 Qts
Transmission ——-Dexron II or Dexron II / Mercon
for ambient temperatures -30°F and up ——- 5 gl
Rear Axle – API Gear Oil GL-5, 85w140 – 32 pints
Cooling System -Extended Life Coolant ——-15 gl
Hydraulic System –
— SAE Grade 15w40 motor oil —————- 23 qts
Servive Intervals
Engine Oil & Filters: Change every 6,000 miles, 250 hours, or 6 months, whichever comes first Use 15W40 API CE/SG
Fuel Filter(s): Every 6,000 miles
Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first Dexron II
Cooling System: Drain, flush, & refill every 2 years. Have DCA level in coolant tested at every oil change
Coolant Filter: Every 6,000 miles
1 Chassis Lube: Every 6,000 miles
2 Rear Axle: Initial 1,000-3,000 miles, then yearly. API GL-5 85W140
Front Oiling Hubs: Yearly. API GL-5 85W140
Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.
CUMMINS C8.3 – 300HP U270 – U280 – U295
1997
Belts
Water Pump & Alternator ——- (1) (Gates) K080605
———————————————(NAPA) 25-080605
Air Conditioner Compressor ——– (1) (Gates) 9465
————————————————(NAPA) 25-9465
Hydraulic Pump——————– (1) (Gates) K080465
——————————————-(NAPA) 25-060450I
Filters
Air Filter —————————–Donaldson P14-8043
——————————————-Fleetguard AF954M
——————————————–Fleetguard AF1838
————————————————Baldwin PA3951
Coolant Filter——————–(1) Fleetguard WF2071
Primary Fuel Filter —————— (1) RACOR S3202
—————————————————-(NAPA) 3442
Secondary Fuel Filter ——— (1) Fleetguard FS1251
—————————————————-(NAPA) 3472
Oil Filter —————————(1) Fleetguard LF3000
Transmission Filter Kit ———- (1) Allison 29506337
Hoses
Upper Radiator Hose
Engine End ———————————————- (1) 2
Radiator End——————————————— (1) 2
Lower Radiator Hose
Radiator End——————————————— (1) 2
E11, Engine End 2″ molded —(Cummins) 3909389
Bypass Hose
Engine End —————————–(1) (Gates) 21729
Cooler Hose
In ——————————————-(1) (Gates) 21472
Out —————————————-(1) (Gates) 21400
Fluids
Oil—————————————————— 20 Qts
Transmission ——-Dexron II or Dexron II / Mercon
for ambient temperatures -30°F and up ——- 5 gl
Rear Axle – API Gear Oil GL-5, 85w140 – 32 pints
Cooling System -Extended Life Coolant ——-15 gl
Hydraulic System –
— SAE Grade 15w40 motor oil —————- 23 qts
Service Intervals
Engine Oil & Filters: Change every 6,000 miles, 250 hours, or 6 months, whichever comes first. Use 15W40 API CE/SG
Fuel Filter(s): Every 6,000 miles
Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Dexron II
Cooling System: Drain, flush, & refill every 2 years. Have DCA level in coolant tested at every oil change
Coolant Filter: Every 6,000 miles
1 Chassis Lube: Every 6,000 miles
2 Rear Axle: Initial 1,000-3,000 miles, then yearly API GL-5 85W140
Front Oiling Hubs: Yearly API GL-5 85W140
Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.
CAT 3126 – 300HP U280 & U295
1996 – 1997
Belts
Water Pump ————————- (1) (Gates) 9345
Alternator & A/C Compressor -(Gates) KO80700
Hydraulic Pump———————(Gates) KO80485
Filters
Air Filter ————————–Donaldson P14-8043
Coolant Filter—————–(1) Fleetguard WF2071
Primary Fuel Filter ———————– (Racor)R90P
Secondary Fuel Filter —————-(CAT) 1R-0751
Oil Filter ——————————— (CAT) 1R-0739
Transmission Filter Kit —— (1) Allison 29506337
Hoses:
Upper Radiator Hose
Engine End————————– (1) (Gates) 20882
Radiator End —————————————– (1) 2
Lower Radiator Hose
Radiator End ———————————————- 2
E11, Engine End——————- (1) (Gates) 21131
Bypass Hose
Both Ends From ——————- (1) (Gates) 21729
Cooler Hose
In —————————————- (1) (Gates) 21472
Out ————————————- (1) (Gates) 21472
Fluids
Oil————————————————————— 33 Qts
Transmission —————–Dexron II or Dexron II / Mercon
for ambient temperatures -30°F and up —————— 5 gl
Rear Axle – API Gear Oil GL-5, 85w140 ———— 32 pints
Cooling System -Extended Life Coolant —————-16 gl
Hydraulic System –
— SAE Grade 15w40 motor oil ————————– 23 qts
Service Intervals
Engine Oil & Filters: Change every 6,000 miles or by S.O.S. (Scheduled Oil Sampling), available at Cat Dealers Use SAE 15w 40 API CF-4
Fuel Filters: Every 6,000 miles
Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Use Dexron II
Cooling System: Clean, flush, & refill every 2 years. Use pre-charge cooling system additive elements/filters. Have DCA level in coolant tested at every oil change
Coolant Filter: Supplemental additive element at each oil change.
1 Chassis Lube: Every 6,000 miles
2 Rear Axle: Initial at 1,000 miles, then yearly SAE 85W140 – API GL-5
Front Oiling Hubs: Yearly SAE 85W140 – API GL-5 Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.
CAT 3176 – 365HP U300, U320
1996 – 1997
Belts
Alternator————————-(1) (Gates) K080645
Air Conditioner Compressor —-(1) (Gates) 9520
Hydraulic Pump —————-(1) (Gates) K080525
Filters
Air Filter————————- Donaldson P14-8043
Coolant Filter ————— (1) Fleetguard WF2071
Primary Fuel Filter(U300) ——-(1) (Racor) S3202
Primary Fuel Filter(U320C) —— (1) WINN HF180
Secondary Fuel Filter ————– (1) CAT 1R0712
Oil Filter——————————— (1) CAT 1R0716
Transmission Filter Kit ——- (1) Allison 29506337
Hoses:
Upper Radiator Hose
Engine End————————— (1) (Gates) 21131
Lower Radiator Hose
Radiator End ———————— (1) (Gates) 23562
E11, Engine End—————————————-(1)2
“x 7′ – 4230-0150
Cooler Hose
In —————————————- (1) (Gates) 21472
Out ————————————- (1) (Gates) 21400
Fluids
Oil————————————————————— 30 Qts
Transmission —————–Dexron II or Dexron II / Mercon
for ambient temperatures -30°F and up —————— 7 gl
Rear Axle – API Gear Oil GL-5, 85w140 ———— 32 pints
Cooling System -Extended Life Coolant —————-15 gl
Hydraulic System –
— SAE Grade 15w40 motor oil ————————– 24 qts
Service Intervals
Engine Oil & Filters: Change every 6,000 miles or by S.O.S. (Scheduled Oil Sampling), available at Cat Dealers Use SAE 15w 40 API CF-4
Fuel Filters: Every 6,000 miles
Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Use Dexron II
Cooling System: Clean, flush, & refill every 2 years. Use pre-charge cooling system additive elements/filters. Have DCA level in coolant tested at every oil change
Coolant Filter: Supplemental additive element at each oil change.
1 Chassis Lube: Every 6,000 miles
2 Rear Axle: Initial at 1,000 miles, then yearlySAE 85W140 – API GL-5
Front Oiling Hubs: Yearly SAE 85W140 – API GL-5
Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction
CUMMINS M11 – 400HP U300 – U320
1997
Belts
Alternator (Cummins)———————-3037425
Air Conditioner Compressor —- (1) (Gates) 9440
Filters
Air Filter ——————————-Donaldson P14-8043
Coolant Filter———————-(1) Fleetguard WF2070
Primary Fuel Filter(U320C)————-(1) WINN HF180
Secondary Fuel Filter ———- (1) Fleetguard FS1212
Oil Filter —————————–(1) Fleetguard LF3000
Hydraulic Filters————–Donaldson 84101B
Transmission Filter Kit ———– (1) Allison 29506337
Hoses
Upper Radiator Hose
E11, Engine End(1) 2 1/4″ x 16″ -FT 33614 (72001)
Radiator End—————————–(1) (Gates) 23562
Lower Radiator Hose
Radiator End—————————–(1) (Gates) 23562
E11, Engine End ———————–(1) (Gates) 23562
Hoses: (M11)
Bypass Hose ———————-(1) 1″ x 7′ – 4230-0150
Cooler Hose
In ———————————————(1) (Gates) 21472
Out ——————————————(1) (Gates) 21400
Fluids
Oil—————————————————- 43 Qts
Transmission ——-Dexron II or Dexron II / Mercon
for ambient temperatures -30°F and up —– 7 gl
Rear Axle – API Gear Oil GL-5, 85w140 – 32 pints
Cooling System -Extended Life Coolant —16 gl
Hydraulic System –
— SAE Grade 15w40 motor oil ———- 24.5 qts
Service Intervals
Engine Oil & Filters: Change every 10,000 miles or 6 months, whichever comes first. (See Owners Manual for extended mileage intervals, but oil must be changed every 6 months regardless of mileage.) Use SAE 15w 40 API CE or CF-4
Cummins: Use SAE Grade 15w40, API designation CE/SG or CF-4. API designation CC/CD or CD/SF may be used when CE is not available, but the lubricating oil change interval must be reduced. The CE designation may be used in conjunction with other symbols. SAE Grade 15w40 should be used for ambients +5°F and up. For consistent ambients below +5°F consult your Cummins “Operation and Maintenance Manual”.
Fuel Filters: Every 6,000 miles
Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Use Dexron II
Cooling System: Clean, flush, & refill every 2 years. Use pre-charge cooling system additive elements/filters. Have DCA level in coolant tested at every oil change
Coolant Filter: Supplemental additive element at each oil change.
1 Chassis Lube: Every 6,000 miles
2 Rear Axle:
Initial at 1,000 miles, then yearly SAE 85W140 – API GL-5
Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.
CAT 3116 – 250HP U240
1995
Belts
Water Pump—————————(1) (Gates) 9345
Air Conditioner – Alternator—Goodyear 4070735
Hydraulic Pump —————-(1) (Gates) K060445
Filters
Air Filter————————- Donaldson P12-9472
Coolant Filter ————— (1) Fleetguard WF2071
Primary Fuel Filter —————-(1) (Racor) S3202
Secondary Fuel Filter ————– (1) CAT 1R0740
Oil Filter——————————— (1) CAT 1R0739
Transmission Filter Kit ——- (1) Allison 29506337
Hoses
Upper Radiator Hose
Engine End————————— (1) (Gates) 20882
Radiator End ———————— (1) (Gates) 26522
Lower Radiator Hose
Radiator End ———————— (1) (Gates) 20756
Engine End—————–(1) 2″ I.D. X 3″ Long Hose
Bypass Hose ———————— (1) (Gates) 21729
Cooler Hose
In —————————————- (1) (Gates) 21472
Out ————————————- (1) (Gates) 21472
Fluids
Oil————————————————————— 21 Qts
Transmission —————–Dexron II or Dexron II / Mercon
for ambient temperatures -30°F and up —————–5.5 gl
Rear Axle – API Gear Oil GL-5, 85w140 ———— 18 pints
Cooling System -Extended Life Coolant —————-16 gl
Hydraulic System – Use SAE Grade 15w40 motor oil, API
Designation CD, CD-II, or CE.————————— 19 qts
Steering System ———————————————14 pts
Service Intervals
Engine Oil: Change every 6,000 miles or by S.O.S.(Scheduled Oil Sampling), available at Cat Dealers Use 15W40 API CF-4; CE; CD-11
Oil Filters: Every 6,000 miles
Fuel Filters: Every 6,000 miles
Steering System: Use SAE Grade 15w40 motor oil, API designation CD, CD-II, or CE. Other symbols may appear in conjunction with the above.
Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first Dexron II.
Cooling System: Every 2 years: flush and replace coolant. Use a 50/50 mixture of low silicate Ethylene-Glycol and water in the cooling system and overflow jug (if equipped). Change coolant filter/conditioner at each oil change.
Coolant Filter: Every 6,000 miles
1 Chassis Lube: Every 6,000 miles
2 Rear Axle: Initial 1,000-3,000 miles, then yearly API GL-5 85W140
Front Wheel Bearings: 30,000 miles Lithium 12-Hydroxy Stearate or Lithium Complex
Engine Air Filter: Check air restriction indicator daily. Replace element when indicator locks to red
CAT 3176 – 350HP U300 – U320C
1995
Belts
Alternator————————-(1) (Gates) K080645
Air Conditioner Compressor —-(1) (Gates) 9520
Hydraulic Pump —————-(1) (Gates) K080545 (53-1/8”) Older E-18 engine
Hydraulic Pump —————-(1) (Gates) K080525 (55-1/8”) Newer E-23 engine
Filters
Air Filter————————- Donaldson P14-8043
Coolant Filter ————— (1) Fleetguard WF2071
Primary Fuel Filter(U300) ——-(1) (Racor) S3202
Primary Fuel Filter(U320C) —— (1) WINN HF180
Secondary Fuel Filter ————– (1) CAT 1R0712
Oil Filter——————————— (1) CAT 1R0716
Transmission Filter Kit ——- (1) Allison 29506337
Hoses
Upper Radiator Hose
Engine End————————— (1) (Gates) 21131
Radiator End ———————— (1) (Gates) 23562
Lower Radiator Hose
Radiator End ———————— (1) (Gates) 23562
E11, Engine End————–(1) 2 1/2″ X 17 – 35980
Bypass Hose —————— (1) 1″ x 7′ – 4230-0150
Cooler Hose
In —————————————- (1) (Gates) 21472
Out ————————————- (1) (Gates) 21400
CUMMINS M11 – 370HP U300 – U320
1995
Belts
Alternator —————- (1) (Cummins) 3037425
———- NAPA FleetRunner Micro-V 050345HD
Air Conditioner Compressor — (1) (Gates) 9440
Filters:
Air Filter ———————–Donaldson P14-8043
Coolant Filter————–(1) Fleetguard WF2070
Primary Fuel Filter (U320C)—– (1) Winn HF180
Secondary Fuel Filter — (1) Fleetguard FS1212
Oil Filter ———————(1) Fleetguard LF3000
Hydraulic Filters————–Donaldson 84101B
Transmission Filter Kit —- (1) Allison 29506337
Hoses
Upper Radiator Hose
E11 Engine End (1) 2 1/4″ X 16″ -33614(72001)
Radiator End———————–(1) Gates 23562
Lower Radiator Hose
Radiator End———————–(1) Gates 23562
E11, Engine End——————(1) Gates 23562
Bypass Hose—————-(1) 1″ X “- 4230-0150
Cooler Hose
In ———————————–(1) (Gates) 21472
Out ———————————(1) (Gates) 21400
Fluids:
Oil———————————-15W40 API CE/SG— 43 Qts
Transmission —————–Dexron II or Dexron II / Mercon
For ambient temperatures -30°F and up —————— 7 gl
Rear Axle – API Gear Oil GL-5, 85w140 ———— 32 pints
Cooling System -Extended Life Coolant —————-16 gl
Hydraulic System –
— SAE Grade 15w40 motor oil ————————-24.5 qts
API designation CD, CD-II, or CE. Other symbols may appear in conjunction with above.
Service Intervals
Engine Oil & Filters
Change every 10,000 miles or 6 months, whichever comes first.
Use SAE Grade 15w40, API designation CE/SG or CF-4. API designation CC/CD or CD/SF may be used when CE is not available, but the lubricating oil change interval must be reduced. The CE designation may be used in conjunction with other symbols. SAE Grade 15w40 should be used for ambients +5°F and up. For consistent ambients below +5°F consult your Cummins “Operation and Maintenance Manual”.
(See Owners Manual for extended mileage intervals, but the oil must be changed every 6 months regardless of mileage.) Use SAE 15w 40 API CE or CF-4
Fuel Filters: Every 6,000 miles
Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Use Dexron II
Cooling System: Clean, flush, & refill every 2 years. Use pre-charge cooling system additive elements/filters. Have DCA level in coolant tested at every oil change
Coolant Filter: Supplemental additive element at each oil change.
1 Chassis Lube: Every 6,000 miles
2 Rear Axle: Initial at 1,000 miles, then yearly SAE 85W140 – API GL-5 for ambient temperatures consistently between +10°F and up. For temperatures consistently below +10°F, consult your Rockwell, “Lubrication Manual” Maintenance Manual No 1.
Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.
Oshkosh B5.9 Cummins Front Engine Diesel
1994
Belts
Alternator – Fan———————-(Gates) K080605
A/C —————————————-(1)(Gates) 9435
Filters
Oil Filter———————— (1)Fleetgaurd LF3349
Primary Fuel Filter —————-(1) (Racor) S3202
Secondary Fuel Filter —– (1)Fleetgaurd FF1226
Coolant Filter ————— (1) Fleetguard WF2071
Transmission (External) ——————-AC PF897
Transmission (Internal)————-Allison 6884270
Hoses
Upper Hose—————————–2JD62 R97599
Lower Hose—————————–2JD63 R97861
Lower Hose—————————–2JD64 R97863
Oshkosh 6BTA5.9 Cummins 230hp Unihome
1994
Belts
Alternator – Fan – Crankshaft ——-(Gates) 080610
A/C —————————————-(1)(Gates) 435
Filters
Air Filter ————————–Fleetguard AF-982M
Oil Filter———————— (1)Fleetgaurd LF3349
Primary Fuel Filter —————-(1) (Racor) S3202
Secondary Fuel Filter —– (1)Fleetgaurd FF1226
Coolant Filter ————— (1) Fleetguard WF2071
Transmission (External) ——————-AC PF897
Hoses
Upper Hose—————1 3/4″ I.D. x 5″ Long Hose
Lower Hose—————1 3/4″ I.D. x 3″ Long Hose
Lower Hose—————————–26517
Oshkosh (022C) C8.3 Cummins 6CTA
1994
Belts
Alternator – Waterpump – Crank-(Gates) K080605
A/C – Waterpump———————(1)(Gates) 9480
Power Steering – Crank————(Gates) K080427
Filters
Oil Filter———————— (1)Fleetgaurd LF3000
Primary Fuel Filter —————-(1) (Racor) S3202
Secondary Fuel Filter —– (1)Fleetgaurd FF1226
Coolant Filter ————— (1) Fleetguard WF2071
Transmission (External) ——————-AC PF897
Detroit Diesel 6V-92TA
1994
Your Detroit engine may have several different filter options. Double or single spin-on or double or single cartridge filters. You may or may not have a slobber tank & drain.
Here are the filters I have on the Detroit 6V-92TA installed in my ’94 U300
Engine Oil
Wix 51970, High-efficiency glass media 51970XE, Extended Drain 51970XD
Napa (made by Wix) 1970
AC PF911
Fuel Filter
The big primary fuel filter (30 microns) is mounted on the chassis, passenger’s side.
Plastic see-through bottom with water separator & drain sold as a kit with a filter or separately.
Wix 33442
Napa 3442
Racor S3202
Racor kit with water separator B32002
In a pinch, the Racor S3201 (kit B32001) might be used. Used by Cummins as the secondary filter (10 microns).
Secondary fuel filter mounted on driver’s side of the engine (10 microns):
Wix 33120
Wix 33815 (glass media version)
Napa 3120
Allison transmission filter
Wix: 51623
Napa gold 1623
Baldwin, Hastings, Fleetguard filters also very good, check the internet for cross-reference. I avoid Fram.
I used NAPA as a reference as they are the easiest to find if you need one in a hurry. Most towns have a NAPA store. Truck stops on the highway should also have them
Cummins Unihome C8.3 – 300hp
1992
Belts
Alternator – Waterpump ———–(Gates) K080605
——————————————-(Napa 25-080605
A/C – ————————————-(1) (Gates) 9465
———————————————-(Napa) 25-9465
Power Steering – Crank———–(Gates) K060450
—————————————– (Napa) 25-060450
Filters
Air Filter————————–Donaldson P12-9396
—————————————————-Napa 2610
Coolant Filter ————— (1) Fleetguard WF2071
—————————–Fleetguard WF4071 (Depending on the amount of DCA to be added
Primary Fuel Filter —————-(1) (Racor) S3202
—————————————————-Napa 3442
Secondary Fuel Filter —– (1) Fleetgaurd FF1226
—————————————————-Napa 3472
Oil Filter———————— (1) Fleetgaurd LF3000
—————————————————-Napa 1748
—————————————————-Wix 51748
Transmission (External)——————-AC PF897
—————————————————Napa 1268
Hoses: Upper
Radiator and Engine End —–Two 2 1/4″ I.D. x 3″ ( 2nd Design)
Radiator and Engine End —————-2″ I.D. x 3″ (1st 5 Units)
Hoses: Lower
Radiator End —————————2 1/4″ I.D. x 5″
Engine End ———————-2″ I.D. molded 90* E11
Detroit Diesel 6V92TA – 350hp
1992
Belts
Alternator – Waterpump ———————–(2) 7290
A/C – ————————————————(2)9440
Fan – Crank—————————————-(3) 9550
Filters
Air Filter———————-Donaldson XLP18-2099
Coolant Filter ————— (1) Fleetguard WF2071
Primary Fuel Filter —————-(1) (Racor) S3202
Secondary Fuel Filter —————– (1) AC TP916
Oil Filter———————————- (1) AC PF911L
Transmission (External)——————-AC HD233
Hoses: Upper
Radiator and Engine End —–Four 2 1/4″ I.D. x 3″ ( Long Silicone Hoses)
Hoses: Lower
One ———————————Foretravel 7000325
Cummins 250 C8.3 Turbo
1992
Belts
Alternator – Waterpump, Crank———————–Dayco 3911563
Air Conditioner, water pump- —————————————9480
Power Steering, pump, crank ——————————– K080427
Filters
Engine Fuel Filter ———- Fleetwood FS1221 or Fram P4102
In-line Fuel Filter ————————————————- FF5079
Oil Filter———————————————— (1) Fram PH3757
External Trans Filter —————————————– AC PF897
Caterpiller 3208
1986 OSHKOSH
Belts
Power Steering————————(2) (Gates) 9530
Fan—————————————-(2) (Gates) 9463
Water Pump and Idler—————-(2) (Gates) 9435
Air Conditioner and Alternator—–(2) (Gates) 9605
CAT 3208 Belt Numbers and their proper adjustment
Turbo
Air Compressor and Alternator—-(2) (Gates) 9650
Air Conditioner ————————(1) (Gates) 9415
Capacity
Fan and Power Steering———–(2) (Gates) 9650
Air Compressor and Alternator—(2) (Gates) 9755
Air Conditioner Compressor——(1) (Gates) 9690
Water Pump and Idler—————(2) (Gates) 9435
Filters
Coolant Filter ————————– (1) WF 100 A/C
Glass Fuel Filter ————————(1) TP 876 A/C
Screw on Fuel Filter ————– (1) (1) TP 877 A/C
Oil Filter——————————– (2) Cat #8N9586
———————————–(Larger Filters) 9N6007
————————————————–A/C #PF897
Air Filter —————————————–A 221 A/C
Chevrolet 454
1986 Chevrolet Chassis
Belts
Power Steering————————(1) (Gates) 8417
Air Conditioner————————(1) (Gates) 8586
Alternator——————————-(1) (Gates) 8499
Belts: Roadmaster
Power Steering———————–(1) (Gates) 8409
Air Conditioner————————(1) (Gates) 8586
Alternator——————————-(1) (Gates) 8499
Filters
Carb Fuel Filter —————————-GF 441 A/C
In-Line Fuel Filter ————————–GF 61P A/C
Oil Filter—————————————- PF 35 A/C
Air Filter —————————————A 753c A/C
Hoses
Upper Hose——————————–GM 6259953
Lower Hose———————————GM 343414
Power Tech Generator SIK Kubota 10-12KW
2000 – 2006
Filters
Oil Filter ——————- (Kubota) 16271-32090
——————————————–(NAPA) 1064
———————————————–(Wix)51064
———————————–(Fleetguard) LF3537
Fuel Filter (Primary) ——————-Racor R12T
———————————————(NAPA) 3583
Primary is the first filter and is between the fuel tank and lift pump
Fuel Filter (Secondary) – (Kubota)70000-43081
———————————————(NAPA) 3390
———————————–(Fleetguard) FF5226
——————————————–Fram P-7514
————————————————Wix 33390
Secondary Fuel Filter is generally after the lift pump
Air Filter (Plastic) ——-(Donaldson) CO-45001
——————————————– (NAPA) 6332
Air Filter (Cannister) —– (Kubota)70000-11221
——————————————— (NAPA) 6270
Belts
Fan Belt ——————–(Kubota) 14911-97010
——————————– (NAPA or Gates) 7300
Hoses
Upper Rad. Hose————————————–
Rad. to bulkhead —————————–P56720
———————————————Gates 25253
Bulkhead to gen.—————————–P56723
——————————————– Gates 25262
Lower Rad. Hose —————————P25400
Rad. to bulkhead —————————–P56724
——————————————– Gates 25269
Bulkhead to gen.—————————–P56722
——————————————– Gates 25260
Other Parts
Radiator Cap–55mm—————–9077-8724-1
Radiator Cap–37mm—————16667-8724-1
Thermostat—————————–19203-73010
——————————————– 19434-73010
Thermostat Gasket—————— 15676-73270
Fuel Pump ————————(PT) 05RDE6061
Fuel Solenoid————————–16616-60010
Glow plugs—————————– 16261-65510
(other prefixs include 16421 & 16851)
Oil Capacity ————-1.51 gal. (6 qts.) w/filter
Power Tech Generator PTRV (CAT) 10csi -12csi
2006
Filters
Oil Filter —————————– (Cat) 220-1523
————————————————- (PT) 1064
Fuel Filter ————————— (Cat) 150-4142
—————————————— (PT) 08FFCAT
Racor Fuel Filter ———————– Racor R12T
———————————————(NAPA) 3583
Air Filter —————————–
Belts
Fan Belt ——————————(PT) 03BF7325
Hoses
Upper Rad. Hose———————-03HS3013U
Rad. to bulkhead —————————–P56720
———————————————Gates 25253
Bulkhead to gen.—————————–P56723
——————————————– Gates 25262
Lower Rad. Hose ———————–3HS3013L
Rad. to bulkhead —————————–P56724
——————————————– Gates 25269
Bulkhead to gen.—————————–P56722
——————————————– Gates 25260
Oil Capacity ——————— (6.34 qts.) w/filter
Power Tech Generator (CAT) 8kw
2006
Filters
Oil Filter —————————— (PT) 01F0CAT
—————————————–(CAT) 220-1523
Fuel Filter ————————— (Cat) 150-4142
—————————————— (PT) 08FFCAT
Racor Fuel Filter ———————– Racor R12T
———————————————(NAPA) 3583
Air Filter ——————————-(PT) 04FA221
———————————–Donaldson P102745
Belts
Fan Belt —————————–(PT) 03BF7270
———————————————–Gates 7270
Water Pump Belt —————–(PT) 03BF7265
———————————————–Gates 7265
Hoses
Upper Radiator Hose———(PT) 03HSU3011
————————————(Gates) 4230-0150
Lower Radiator Hose ——–(PT) 03HS3013L
————————————-(CAT) 6890-0214
Thermostat———————(PT) 03THM3011C
Thermostat Gasket——-(PT) 03GKT3011THM
Fuel Pump ————————-(PT) 08PE7061
———————————————05RPE7061
Radiator————————- (CAT) 7900-0127
Oil Capacity ——————— (3.7 qts.) w/filter
Onan HDKAK Generator 8 KW
2006
Filters
Oil Filter————————————122-0833
Fuel Filter———————————-149-2513
Air Filter————————————140-2897
Racor Fuel Filter———————-Racor R12T
Fan Belt ———————————–511-0187
Thermostat ——————————-185-5458
Thermostat Gasket ——————–185-2238
Fuel Pump ——————————-149-2583
Radiator ———————————-130-4471
Upper Radiator Hose —————-503-1920
Lower Radiator Hose —————-503-1954
Lower Engine Hose ——————503-1921
Fill Neck Hose ————————-503-1922
Power Tech Generator SIK Kubota 10-12KW
2000 – 2006
Filters
Oil Filter ——————- (Kubota) 16271-32090
——————————————–(NAPA) 1064
———————————————–(Wix)51064
———————————–(Fleetguard) LF3537
Fuel Filter (Primary) ——————-Racor R12T
———————————————(NAPA) 3583
Primary is the first filter and is between the fuel tank and lift pump
Fuel Filter (Secondary) – (Kubota)70000-43081
———————————————(NAPA) 3390
———————————–(Fleetguard) FF5226
——————————————–Fram P-7514
————————————————Wix 33390
Secondary Fuel Filter is generally after the lift pump
Air Filter (Plastic) ——-(Donaldson) CO-45001
——————————————– (NAPA) 6332
Air Filter (Cannister) —– (Kubota)70000-11221
——————————————— (NAPA) 6270
Belts
Fan Belt ——————–(Kubota) 14911-97010
——————————– (NAPA or Gates) 7300
Hoses
Upper Rad. Hose————————————–
Rad. to bulkhead —————————–P56720
———————————————Gates 25253
Bulkhead to gen.—————————–P56723
——————————————– Gates 25262
Lower Rad. Hose —————————P25400
Rad. to bulkhead —————————–P56724
——————————————– Gates 25269
bulkhead to gen.—————————–P56722
——————————————– Gates 25260
Other Parts
Radiator Cap–55mm—————–9077-8724-1
Radiator Cap–37mm—————16667-8724-1
Thermostat—————————–19203-73010
——————————————– 19434-73010
Thermostat Gasket—————— 15676-73270
Fuel Pump ————————(PT) 05RDE6061
Fuel Solenoid————————–16616-60010
Glow plugs—————————– 16261-65510
(other prefixs include 16421 & 16851)
Oil Capacity ————-1.51 gal. (6 qts.) w/filter
Power Tech SI 8000 – 8kw
2000
Oil Filter———————(Kubota)16271-32030
Fuel Filter ——————-(Kubota) 0000-43081
Fuel Filter (Primary) ——————-Racor R12T
Air Filter——————– (Fleetguard) AF1658K
——————————- (Kubota) 70000-11221
Fan Belt———————————PT – CD 7902
————————————Napa or Gates 7300
Thermostat ———————— (PT) 920373010
——————————–(Kubota) 19434-73010
Fuel Pump————————————— 40178
—————————————–PT 05RDE6061
Oil Capacity—————————- 4 qts. w/filter
Upper Rad. Hose —————— (PT) CD 7611
————————————————Napa 8088
Lower Rad. Hose——————-(PT) CD 7612
——————————————-(Napa) 20567
Onan Generator 6.5 KW Emerald
Filters
Air Filter————————–ONAN 140-2379
Oil Filter————————–ONAN 122-0800
Power Tech Generator PTS 10KW
1996 – 1997
Oil Filter————————(Fleetguard) LF3536
Fuel Filter ———————(Fleetguard) FF5226
———————————————-(Napa) 3390
Air Filter——————- (Fleetguard) AF435KM
———————————————-(Napa) 2276
Fan Belt—————Gates 7360 – 15531-72530
Thermostat —————————–15531-73010
Fuel Pump————————————–476459
Oil Capacity———————— 1.51 gal. (6 qts.)
Upper Rad. Hose ———————Gates 21488
Lower Rad. Hose——————PT 9269-72940
Onan Generator 7.5 KW
1989 – 1993
Filters
Air Filter———————ONAN 185-2090
Oil Filter———————ONAN 185-2123 Replaced with 122-0827
Fuel Filter——————-Onan 149-1914-04